Some Odds and Ends...
  



Laid-up Knee Hooks


I began by laying 'glass on a plastic bucket covered with plastic wrap as a mold release. The lay up is 1/8" thick, 7 or 8 layers of 6oz glass, colored grey to match the foam I will use. Thank You! John Schroeder, for the idea!


I cut the blank in two on the bandsaw, and transfered a pattern that I came up with by trial and error while sitting in the boat on the garage floor.

After cutting the hooks out on my bandsaw, I glued them to the deck with thickened epoxy.
I covered the hooks with a 1/2" layer of minicell foam, glued with contact cement.


The finished modifcation. I wish that I had used darker foam!...Oh well!  Off to learn how to roll!

A Carved Foam Seat
I started out with an outline of the important features, The seat area and the places that it touches the cockpit and hip braces.


At first I used a Stanley curved surform tool. This proved to be too slow, so ....


..I switched to POWER TOOLS!!! The right angle drill sports a norton paint prep disc, a soft, but moderatly aggressive abrasive.
The grinder has a 50 grit sanding disc.  The drill was a lot less scary than the grinder was!!
I smoothed the rough edges with the surform, followed by hand sanding with 60 grit then 100 grit paper.


The finished seat! I beveled the seat bottom to match the hull shape, and cut out the area where the seat contacts the hip braces. The whole project took about 2 hours and cost about $20.
The back band is from
Newfound Woodworks.




Text and Images Copyright 2004-2008, Steve Frederick, All rights reserved.
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Page created Sept 10, 2004  Last update, Jan 03, 2008

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